Textile Testing and Quality Control - II (lab)

Experiment Name :

Introduction to the fabric testing machines and equipment in lab.

Objectives :

• To know about the names of the machines of equipment present in lab.
• To know about origin/manufacturing country of the machines & equipment present in lab.
• To know about brand name and model number of the machines & equipment present in lab.
• To know about the function of the machines & equipment present in lab.

Description:

Machine No : 01

Name : Washing machine with tumble dryer.

Origin : Germany

Brand : Siemens

Model No : WD12D523

Function : It is used to determine stress & shrinkage of fabric.

Machine No : 02

Name : Wash fastness tester

Origin : India

Brand : MAG

Model No : C0301

Function : To measure the shape variation.

Machine No : 03

Name : GSM cutter

Origin : India

Brand : MAG

Model No : N/A

Function : To measure the GSM

Machine No : 04

Name : Perspirometer

Origin : India

Brand : MAG

Model No : N/A

Function : To measure the perspiration

Machine No : 05

Name : Water fastness tester.

Origin : India

Brand : MAG

Model No : N/A

Function : It is used to be measurements the water fastness test.

Machine No : 06

Name : Martindale abrasion resistance tester

Origin : India

Brand : MAG

Model No : C67523

Function : To measure the weight lose percentage.

Machine No : 07

Name : Color matching cabinet

Origin : India

Brand : MAG

Model No : G0301

Function : To measure the check and the shape percentage.

Machine No : 08

Name : Crimp tester

Origin : India

Brand : MAG

Model No : C0401

Function : To measure the crimp percentage.

Machine No : 09

Name : Crock meter/Rubbing fastness tester

Origin : India

Brand : MAG

Model No : C0201

Function : To measure the color fastness of rubbing.

Comment :

Write yourself.

Textile Wet Processing-1 (lab)

Experiment Name :

Scouring and bleaching of 100% cotton knitted fabric of single stage.

Theory :
In this experiment scouring and bleaching is done together.Scouring is done to remove fats and oils from textile materials.By doing this process textile materials become more absorbable then before.Bleaching is done to remove natural colour.By doing this process textile materials become luster and white then before.So after finishing this process textile materials are ready for dyeing besides bleaching process impart and permanent whiteness of textile materials. 

Nature of sample :
The sample that we have taken a cotton fabric.It is carded yarn's fabric and knitted fabric.

Instruments required : 
1. Gas burner
2.water
3.Thermometer
4.Glass rod
5. Scissor etc.

Process sequence : 
Grey fabric - Scouring and bleaching(25 min) - Cold wash - Hot wash - Cold wash - Drawing .


Recipe : 
Drtergent = 1 g/L (stock solution- 1%)
NaoH = 2 g/L ( stock solution- 2%)
H2O2 = 4 g/L (stock solution- 2%)
Stabilizer = 1 g/L (stock solution- 1%)
Temperature = 100' C
Time = 25 min
Sample wt = 5 gm
M:L = 1:40


Calculation :
Sample wt = 5 gm
M:L = 1:40
Amount of total liquor = 5 X 40 ml = 200 ml
Detergent = (200 X 1) / (1000 X 1%) = (200 X 1 X 100) / (1000 X 1) = 20 ml 
NaoH = (200 X 2) / (1000 X 2%) = (200 X 2 X 100) / (1000 X 2) = 20 ml
H2O2 = (200 X 4) / (1000 X 2%) = (200 X 4 X 100) / (1000 X 2) = 40ml
Stabilizer = (200 X 1) / (1000 X 1%) = (200 X 1 X 100) / (1000 X   1) = 20 ml
Total water = 200 ml - (20 + 20 + 40 +20) ml = 100 ml


Procedure : 
First we have to take total liquor in a glass. In the glass we have to take the sample. After taking all these we have to heat the glass in 25 min. In heating process we have to shake total liquor by glass rod in time to time.

Process curve :

Sample attachment :

Conclusion : 
Scouring and bleaching is very important in textile industries for many purposes. In this experiment we came to know how to do bleaching and scouring. We think, this experiment will be very helpful in our future working life.            

Textile Wet Processing-1 (lab)

Experiment Name :

Dyeing of 100% cotton fabric with direct dye.

Theory :
In this experiment dyeing of 100% cotton fabric is done with direct dye.Dyeing is done to add color on textile materials.By doing this process textile materials become colorful for our desire.So after finishing this process textile materials are ready for making garments.

Nature of sample :
The sample that we have taken a cotton fabric.It is carded yarn's fabric and knitted fabric.

Instruments required : 

1. Gas burner
2.Pipet
3.Thermometer
4.Glass rod
5. Scissor etc.


Recipe : 
Direct dye = 1% owf (stock solution- 1%)
Wetting agent = 1 g/L ( stock solution- 1%)
Salt = 2 g/L (stock solution- 1%)
Temperature = 100' C
Time = 20 min
Sample wt = 5 gm
pH=7-8.5
M:L = 1:40


Calculation :
Sample wt = 5 gm
M:L = 1:40
Amount of total liquor = 5 X 40 ml = 200 ml
Direct dye = (5 X 1%) / 1%  = 5 ml 
Wetting agent = (200 X 1) / (1000 X 1%) = (200 X 1 X 100) / (1000 X 1) = 20 ml
Salt = (200 X 2) / (1000 X 1%) = (200 X 2 X 100) / (1000 X 1) = 40 ml
Total water = 200 ml - (5 + 20 + 40) ml = 135 ml


Procedure : 
First we have to take total liquor in a glass. In the glass we have to take the sample. After taking all these we have to heat the glass in 20 min. In heating process we have to shake total liquor by glass rod in time to time.After finishing this process we have found a color fabric.

Process curve :

Sample attachment :

Conclusion :Dyeing is very important in textile industries for many purposes. In this experiment we came to know how to do this dyeing process. We think, this experiment will be very helpful in our future working life.                                                                         

Textile Wet Processing-1 (lab)

Experiment Name :

Dyeing of 100% Nylon fabric with acid dye.

Theory :
In this experiment dyeing of 100% Nylon fabric is done with acid dye.Dyeing is done to add color on textile materials.By doing this process textile materials become colorful for our desire.So after finishing this process textile materials are ready for making garments.

Nature of sample :
The sample that we have taken a Nylon fabric.

Instruments required : 

1. Gas burner
2.Pipet
3.Thermometer
4.Glass rod
5. Scissor etc.


Recipe :
Acid dye = 1% owf (stock solution- 1%)
Wetting agent = 1 g/L ( stock solution- 1%)
Acetic acid = 0.6 g/L (stock solution- 1%)
Temperature = 100' C
Time = 20 min
pH=4.5-5.5
Sample wt = 5 gm
M:L = 1:40


Calculation :
Sample wt = 5 gm
M:L = 1:40
Amount of total liquor = 5 X 40 ml = 200 ml 
 Acid dye = (5 X 1%) / 1%  = 5 ml 
Wetting agent = (200 X 1) / (1000 X 1%) = (200 X 1 X 100) / (1000 X 1) = 20 ml
Acetic acid = (200 X 0.6) / (1000 X 1%) = (200 X 0.6 X 100) / (1000 X 1) = 12 ml
Total water = 200 ml - (5 + 20 + 12) ml = 163 ml


Procedure : 
First we have to take total liquor in a glass. In the glass we have to take the sample. After taking all these we have to heat the glass in 20 min. In heating process we have to shake total liquor by glass rod in time to time.After finishing this process we have found a color fabric.

Process curve :

Sample attachment :

Conclusion :Dyeing is very important in textile industries for many purposes. In this experiment we came to know how to do this dyeing process. We think, this experiment will be very helpful in our future working life.                                                                         

Textile Wet Processing -1 (lab)

Experiment Name :

Bio-polishing of 100% cotton knitted fabric with cellulose enzyme.

Theory :
In this experiment bio-polishing is done to remove hairiness,reduce the pilling tendency,reduce fluff from textile materials.By doing this process textile materials become more luster,increase absorbency and improve handle properties like softness and flexibility.So after finishing this process textile materials are ready for dyeing. 

Nature of sample :
The sample that we have taken a cotton fabric.It is carded yarn's fabric and knitted fabric.

Instruments required : 
1.Cellulose enzyme
2. Gas burner
3.water
4.Thermometer
5.Glass rod
6. Scissor etc.

Process sequence : 
Grey fabric - Bio-polishing at 50'c(25 min) - Rinsing temperature at 30'c (3 min) - Cold wash - Hot wash - Cold wash - Drawing .


Recipe : 
Cellulose enzyme = 1% owf  (stock solution- 1%)
Acetic acid = 0.7 g/L ( stock solution- 1%)
Temperature = 50' C
Time = 20 min
pH=4.5-5.5
Sample wt = 5 gm
M:L = 1:20


Calculation :
Sample wt = 5 gm
M:L = 1:20
Amount of total liquor = 5 X 20 ml = 100 ml
Cellulose enzyme = (5 X 1%) / 1% = 5 ml 
Acetic acid = (100 X 0.7) / (1000 X 1%) = (100 X 0.7 X 100) / (1000 X 1) = 7 ml
Total water = 100 ml - (5 + 7) ml = 88 ml


Procedure : 
First we have to take total liquor in a glass. In the glass we have to take the sample. After taking all these we have to heat the glass in 20 min. In heating process we have to shake total liquor by glass rod in time to time.

Process curve :

Sample attachment :

Conclusion : 
Bio-polishing is very important in textile industries for many purposes. In this experiment we came to know how to do bio-polishing. We think, this experiment will be very helpful in our future working life.